TAPPI Journal Archive

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As of March 2022, TAPPI Journal’s (TJ) publishing model is 100% Open Access (OA) to improve the accessibility of its published articles, increase researcher engagement and make research more visible. This new format helps researchers meet their funding and grant application requirements and potentially increase the number of citations. As in the past, the copyright remains with the author, and unlike other technical journals, TJ does not require a publication fee. Read more.

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Editorial: Transform presentations to TAPPI Journal research papers by following basic steps, TAPPI Journal August 2024

August 23, 2024

ABSTRACT: Very often, important research findings are communicated in presentation form at industry conferences like those TAPPI holds. While this is a great way to highlight your work, it has some limitations when compared to a peer-reviewed TAPPI Journal paper. Presentations are limited to a specific event, while publishing papers in a peer-reviewed journal means that your work becomes part of scientific literature that is available to a broader audience. Also, a research paper allows for a more detailed explanation of the methods, data, and conclusions than the time-constrained format of a presentation.

Convolutional neural networks enhance pyrolysis gas chromatography mass spectrometry identification of coated papers, TAPPI Journal August 2024

August 23, 2024

ABSTRACT: In the evolving paper industry, accurate identification of coated paper components is essential for sustainability and recycling efforts. This study employed pyrolysis-gas chromatography mass spectrometry (Py-GCMS) to examine six types of coated paper. A key finding was the minimal interference of the paper substrate with the pyrolysis products of the coatings, ensuring reliable analysis. A one-dimensional convolutional neural network (1D-CNN) was employed to process the extracted ion chromatograms directly, simplifying the workflow and achieving a predictive accuracy of 95.2% in identifying different coating compositions. Additionally, the study high-lighted the importance of selecting an optimal pyrolysis temperature for effective feature extraction in machine learning models. Specific markers for coated papers, including polyethylene (PE), polypropylene (PP), polyethylene terephthalate (PET), polybutylene succinate (PBS), polylactic acid (PLA), and waterborne polyacrylates (WP), were identified. This research demonstrates a novel approach to coated paper identification by combining Py-GCMS with machine learning, offering a foundation for further studies in product quality and environmental impact.

Production and characterization of furanic bio-oil from Kawayan kiling (Bambusa vulgaris Schrad ex. Wendl) using molten citric acid in an open system, TAPPI Journal August 2024

August 23, 2024

ABSTRACT: The burning of fossil fuels poses many threats to the environment. These predicaments have led to a continuous search for alternative sources and production of energy, and biomass is considered the most abundant renewable energy source. In this study, the potential to produce furanic bio-oil from the cellulose of Bambusa vulgaris was explored. The proximate chemical analysis of bamboo was determined using TAPPI Standards. Cellulose was isolated through dewaxing, delignification, and alkaline treatments. The furanic bio-oil was produced by mixing cellulose and citric acid in a solvent-free environment. The effects of the digestion time (120 min, 180 min, and 240 min) on the yield and characteristics were determined. The chemical compositions were determined using Fourier transform infrared (FTIR) spectroscopy and gas chromatography-mass spectrometry (GCMS). B. vulgaris has the following chemical composition: alpha-cellulose (57.42 ± 0.40), holocellulose (78.84 ± 0.52), lig-nin (28.85 ± 0.17), hot water extractives (3.99 ± 0.08), organic extractives (0.77 ± 0.04), ash (4.67 ± 0.02), and moisture (12.98 ± 0.22). The bio-oil yield was affected by the digestion time. The highest yield was obtained at 180 min, followed by 120 min, and 240 min with 88.59%, 59.28%, and 49.96%, respectively. The peaks in the FTIR spectra corresponded to the compounds determined by the GCMS analysis. The dominant chemicals were furans (29.19%), ketones (26.31%), and carboxylic acids (19.26%). The bio-oil obtained at 180-min digestion time has the following properties: sulfur content (0.032 wt%), kinematic viscosity (1.03 mm2/s), specific gravity (0.925), copper corrosion test (No. 1a), pH (2.753), and water content (not detected). Overall, the obtained values from the properties and chemical characterization can be the basis for investigating its performance for biofuel production and utilization. This study is aligned with the Bamboo Industry’s Strategic Science and Technology Plan for the Philippines to develop other value-added products from bamboo and to achieve Sustainable Development Goal 7 (SDG 7) as determined by the United Nations.

Sulfur makeup in an unbleached kraft pulp mill, TAPPI Journal August 2024

August 23, 2024

ABSTRACT: Sodium sesquisulfate or “sesqui” (Na3H(SO4)2) is a by-product of chlorine dioxide production at kraft pulp mills. It is typically used for sodium and sulfur makeup in the liquor loop. Mondi Hinton Inc. (MHI) in Hinton, AB, Canada, was converting from bleached to unbleached kraft pulp production and was thus losing this source of makeup. The only option that was readily available as a substitute was sodium hydrosulfide (NaHS), which was cost prohibitive. Other options such as sodium sulfate (Na2SO4), emulsified sulfur, sulfuric acid (H2SO4), and sodium bisulfite (NaHSO3) were compared. The mill concluded that pelletized sulfur plus sodium hydroxide or “caustic soda” (NaOH) was the best option. Laboratory-scale experiments showed that pelletized sulfur dissolved in white liquor (WL). A mill-scale trial revealed that pelletized sulfur added to a causticizer had no adverse impacts on the downstream pressure filters or kiln operation. The sulfur reacted to produce polysulfide upstream of the WL storage tank, giving the liquor an orange hue. This polysulfide appeared to partially degrade into thiosulfate before being fed to the digester. The heavy black liquor (HBL) sulfur:sodium (S:Na) ratio did not change significantly, even though the sulfur/soda addition location was upstream of the original one. In addition, other properties such as liquor heating value and elemental analysis did not significantly change. Due to polysulfide/thiosulfate concentration in the white liquor, it was determined that the carbon steel equipment was at risk for corrosion. During the annual turnaround that occurred eight months after the addition of sulfur was started, the wash zone of the digester showed no signs of thinning/damage. The mill has been running exclusively with pelletized sulfur for 22 months (as of August 2024), realizing significant cost savings compared to the use of NaHS or other sulfur/soda addition options.

Compression refining: the future of refining? Application to Nordic bleached softwood kraft pulp, TAPPI Journal August 2024

August 23, 2024

ABSTRACT: A new compression refining technology based on the kneading of high consistency pulp has been selected and tested in various conditions with a model Nordic bleached softwood kraft (NBSK) pulp. The method uses a kneader mixer referred to as the ultra continuous mixer (UCM) to condition the pulp. Its performance levels were also compared with those obtained with traditional low consistency (LC) refining of the same pulp.Compression refining of the NBSK pulp with the UCM led to a much better °SR/strength compromise than conventional LC refining. High strength properties can also be achieved by compression refining, in a range similar to/or better than LC refining. The higher the strength required, the greater the advantages of this technology: for a given strength, a difference of up to 10°SR can be obtained as compared to LC refined pulp. Moreover, a higher tear index can be obtained with compression refining, since fiber cutting is greatly reduced.The lower °SR is due to the release of fewer cellulosic fines, which also results in the manufacturing of new papers combining a high strength and a high permeability that cannot be obtained with traditional LC refining. Indeed, with LC refining, a high strength is generally associated with a low permeability. Upscaling this technology seems to be possible since large production devices are already on the market for applications other than paper/pulp. With this new pulp behavior, papermakers will have to learn to think differently, as paper strength and °SR can now be decorrelated.